The TWA Hotel—opening in spring 2019—will feature custom-built millwork proudly crafted in the U.S. by expert Amish woodworkers.
Despite receiving lower bids from vendors in China, Malaysia and Vietnam, MCR/Morse Development turned to Ohio’s Amish Country for the walnut martini bars and tambour walls that will grace the TWA Hotel’s 512 guestrooms.
Family-owned Highland Wood Products of Millersburg, OH, and Hilltop Woodworking of Fredericksburg, OH, manufactured the specialty pieces from locally grown walnut trees. The massive project used about 20 18-wheelers’ worth of logs, involved more than 200 Amish craftspeople and took five months to complete. In total, the hotel will have 40,000 sq. ft. of tambour, which equates to a whopping 13 miles of wood.
Creating the TWA tambour is a true labor of love—and proof of the Amish commitment to producing pieces that stand the test of time. After the walnut is cut, the wood is steamed to bring out its rich color and spends weeks drying. Millworkers then carefully sand and shape the boards before putting them through a moulder to achieve the distinctive tambour style. From there, artisans stain, seal, sand (again) and—finally—varnish each panel to perfection.
Throughout the production, nothing goes to waste. Lumber scraps are tossed into factory furnaces for heat. Sawdust turns into bedding for horses and cows.
Tyler Morse, CEO of MCR and Morse Development, visited the Ohio factories last fall with TWA Hotel team members to witness the production firsthand. Joe Yoder, owner of Hilltop Woodworking, and his father, Eli, who started the company 25 years ago, hosted a behind-the-scenes tour of the Amish- and Mennonite-owned facilities—and a buggy ride courtesy of their horse, Charlie. The visitors also planted walnut trees as part of the local community’s regrowth program.
“We value our craftsmanship and heritage greatly—and we feel so blessed to be able to produce furniture for this prestigious property,” said Joe Yoder. “It’s very special when someone is truly dedicated to buying American, even when money could be saved overseas. Tyler Morse is what I call a great American warrior.”
“The Yoders and their community build top-quality furniture with integrity right here in the U.S. That makes them the perfect partner for the TWA Hotel,” said Tyler Morse, CEO of MCR and Morse Development. “We can’t wait for our guests to have the chance to appreciate their work—and we’re looking forward to hosting the Yoders at the TWA Hotel.”